Corrosion & Degradation

a corrosion inhibitor

Instead of coating the metal or rewiring it electrically, you can sometimes just add a pinch of the right chemical to the water and the corrosion slows to a crawl. That additive is a corrosion inhibitor: a substance dissolved into the corrosive environment in small amounts that dramatically cuts the attack, usually by quietly forming a thin protective film on the metal or by interfering with one of the two half-reactions. It is the antifreeze-bottle trick — a splash of chemistry that keeps a whole cooling system from rusting.

Inhibitors work by targeting the little corrosion battery. Anodic inhibitors (like chromates, nitrites, or phosphates) react at the anode to build or reinforce a passive film that stops metal dissolving; cathodic inhibitors slow the cathodic reaction, for example by depositing a film that starves it of oxygen or by neutralizing acid; and film-forming or adsorption inhibitors (many organic amines) coat the whole surface with a molecular blanket that keeps water and ions off both electrodes. Volatile corrosion inhibitors even evaporate and re-condense to protect the hidden inside of packed machinery. A tiny concentration — often parts per million to a fraction of a percent — can slash the corrosion rate many times over.

You meet inhibitors everywhere fluids sit in metal: engine coolant, boiler and cooling-tower water, oil and gas pipelines, pickling acids, and rust-preventive oils. But there are two honest pitfalls. Some anodic inhibitors are 'dangerous' if underdosed: if there is too little to cover the whole anode, the leftover bare anodic spots become small and intense and you get worse localized pitting instead of general protection, so concentration must be maintained above a threshold. And several classic inhibitors, notably chromates, are toxic and environmentally restricted, which is why much modern work is finding safer replacements. An inhibitor is a defense you dose into the environment, best where the environment is a contained liquid you control.

Car engine coolant is inhibited water: the ethylene-glycol antifreeze is dosed with corrosion inhibitors that lay down protective films on the iron, aluminum, and copper parts of the cooling system. When the inhibitor package is used up, the coolant turns acidic and the radiator and water pump start to corrode — which is why coolant is meant to be changed on schedule, not just topped up.

Inhibitors deplete over time; a coolant or process water is only protected while its inhibitor package remains active.

Some anodic inhibitors are worse than nothing if underdosed: too little leaves small bare anodic spots that concentrate the attack into deep pits, so an inhibitor must be kept above its critical concentration, and many older ones (chromates) are toxic and being phased out.

Also called
inhibitorcorrosion-inhibiting additive緩蝕劑抑制劑